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Rubber Reclaim Plant & Machinery Manufacturer & Supplier in India

As a premier Rubber Reclaim Plant Manufacturer and Rubber Reclaim Machinery Supplier, our organization is dedicated to delivering high-performance engineering solutions for the global circular economy. We specialize in the design and installation of the Automatic Rubber Reclaim Plant, which integrates sophisticated automation to ensure seamless transitions from scrap intake to high-quality reclaimed rubber sheets. As a leading Waste Rubber Recycling Plant Manufacturer, we prioritize material purity and processing efficiency, utilizing advanced desulfurization technology that meets strict global environmental standards. Our role as a Rubber Reclaim Plant Trader and Rubber Reclaim Plant Distributor allows us to supply diverse sectors with technology that maximizes the recovery of valuable polymers while minimizing energy consumption, ensuring that every facility we equip operates at peak performance and maintains the highest levels of structural integrity.

Our comprehensive catalog features specialized machinery such as the units produced by a top-tier Tyre Rubber Reclaim Machine Supplier. These systems are engineered to handle various stages of the reclaim workflow, including cracker mills, refiners, and strainers, with surgical accuracy to ensure a uniform and fine texture for the final product. As a prominent Rubber Recycling Plant Manufacturer, we offer tailored solutions that cater to a wide range of scrap sources, particularly end-of-life vehicle tires and industrial rubber waste. Furthermore, our standing as a provider of Rubber Reclaim Processing Equipment ensures that every unit is optimized for continuous operation and heat management, resulting in reclaimed rubber that exhibits excellent physical properties for reuse in new tire compounds or molded goods. We also function as a reliable Rubber Reclaim Machinery Exporter, delivering robust infrastructure to international markets where the demand for sustainable raw materials continues to grow.

By partnering with an established Rubber Reclaim Plant Manufacturer, businesses gain access to customized layouts that optimize floor space and reduce chemical usage. Our commitment as a Waste Rubber Recycling Plant Manufacturer extends beyond hardware delivery to include professional site installation, operator training, and long-term technical support. As a global Rubber Reclaim Machinery Exporter, we understand the nuances of international environmental regulations and provide equipment that complies with rigorous quality benchmarks. Whether you require a high-capacity Automatic Rubber Reclaim Plant or specialized components from a trusted Tyre Rubber Reclaim Machine Supplier, our goal is to empower your business with reliable and innovative technology. We continue to lead the field as a dedicated Rubber Reclaim Plant Distributor, driving success through technological excellence and helping manufacturers transform waste into wealth.

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Frequently Asked Questions (FAQ)

Resolve your queries from the below FAQ's related to Rubber Reclaim Plant & Machinery Manufacturer & Supplier in India.
What is the function of a refiner mill?
A refiner mill is used after de-vulcanization to smooth out the reclaimed rubber. It has two rollers running at different speeds, creating high friction and shear. This removes any un-processed hard lumps and turns the rubber into a very thin, uniform sheet.
What role does the sifting machine play?
A sifter or vibrating screen is used to grade the rubber crumbs by size. Only crumbs that meet a specific fineness can move to the de-vulcanization stage. Any oversized particles are automatically returned to the cracker mill for further grinding to ensure a consistent final product.
How is the temperature controlled during processing?
Rubber processing generates intense heat due to friction. Both the cracker mills and refiner mills are equipped with hollow rollers that allow cooling water to circulate internally. This prevents the rubber from scorching or burning during the high-shear refining process.
What maintenance is required for the heavy rollers?
The rollers in the cracker and refiner mills are subject to extreme pressure. They must be checked regularly for surface wear and cracks. The bearings require constant lubrication, and the cooling systems must be flushed to prevent mineral buildup that could reduce heat transfer efficiency.
What is the purpose of a cracker mill in a reclaim plant?
The cracker mill is the first stage of the mechanical process. It features heavy-duty chilled cast iron rollers with deep flutings that tear and grind large rubber scraps into smaller, manageable crumbs. This process also helps separate textile fibers and steel wires from the rubber.
Can different types of rubber be reclaimed in the same plant?
While the machinery is versatile, it is best to process similar types of rubber together, such as natural rubber or EPDM. Mixing different types can lead to an inconsistent final product with poor physical properties. Specialized plants often separate tire rubber from non-tire industrial waste.
Why are magnetic separators essential in the production line?
Scrap tires contain a significant amount of steel wire. Magnetic separators are placed at various stages, especially after the cracker mill, to pull out every trace of metal. Removing metal is vital to protect the downstream machinery from damage and to ensure the purity of the reclaimed rubber.
What is a strainer machine used for?
The strainer acts as a final filter for the reclaimed rubber. It uses a screw extruder to push the warm rubber through a fine mesh screen. This catches any remaining contaminants like sand, wood, or small non-magnetic particles that the previous stages might have missed.
How does a rotary de-vulcanizer work?
The de-vulcanizer is a pressurized vessel where rubber crumbs are mixed with reclaiming agents and oils. It uses high-pressure steam and constant agitation to break the sulfur bonds in the rubber. This process, known as de-vulcanization, restores the plasticity of the material so it can be processed like virgin rubber.
What are the benefits of using reclaimed rubber in manufacturing?
Using reclaimed rubber reduces raw material costs and saves energy compared to producing new synthetic rubber. It also improves the processing characteristics of new rubber compounds, such as faster mixing times and better aging properties, while keeping waste out of landfills.

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